Tweco CutMaster 101 with SL100SV manuals

Tweco CutMaster 101 with SL100SV User Manual (172 pages)

Brand: Tweco | Category: Equipment | Size: 5.04 MB |

English

Table of contents

CUTMASTER

1

Operating Manual

1

WE APPRECIATE YOUR BUSINESS!

2

YOU ARE IN GOOD COMPANY!

2

TABLE OF CONTENTS

5

TABLE OF CONTENTS (continued)

6

SECTION 1:

9

GENERAL INFORMATION

9

Minimum Protective Suggested

10

Less Than 300* 8 9

10

300 - 400* 9 12

10

400 - 800* 10 14

10

1.03 Publications

11

1.04 Note, Attention et

11

Avertissement

11

1.05 Precautions De Securite

12

Importantes

12

1.06 Documents De Reference

13

1.08 Statement of Warranty

16

SECTION 2: SPECIFICATIONS

17

2.04 Power Supply Features

19

2.06 Torch Specifications

21

B. Torch Connector Dimensions

22

C. Torch Parts

22

D. Parts - In - Place (PIP)

22

E. Direct Contact Hazard

22

A. Plasma Gas Flow

23

Typical Torch Head Detail

23

B. Gas Distribution

23

C. Pilot Arc

23

D. Main Cutting Arc

24

E. Parts - In - Place (PIP)

24

SECTION 3: INSTALLATION

25

L1 L2 L3

27

3.04 Gas Connections

28

B. Optional Air Filters

29

3.05 Torch Connections

31

B. Check Air Quality

32

Art # A-03577

32

3.06 Torch Installation

33

3.07 Torch Parts Selection

34

Connector for SC-11

35

Standoff Control / CNC

35

CPC Connector for

35

Thermal Dynamics

36

CNC Controller

36

Knockout for Alternate

36

Art # A-04149

37

Pot / LED Board

39

SECTION 4: OPERATION

41

A. Torch Parts Selection

42

B. Torch Connection

42

D. Gas Selection

42

E. Connect Work Cable

42

F. Power On

43

G. Set Operating Pressure

44

I. Cutting Operation

45

J. Typical Cutting Speeds

45

K. Postflow

45

Consumable Parts

46

Good Tip

47

Worn Tip

47

A-03406

47

4.04 Cut Quality

48

A. Piloting

49

B. Torch Standoff

49

C. Edge Starting

49

D. Direction of Cut

49

4.06 Torch Operation

50

B. Travel Speed

51

4.07 Cutting Parameters

52

Thicknesses

53

Material: Mild Steel

54

Material: Stainless Steel

55

Material: Aluminum

56

Art # A-04204

57

Manual 0-4642 4-19 OPERATION

59

Material:

60

A. Filter Element Replacement

65

Art # A-02476

66

First & Second

67

Cartridges

67

(as marked)

67

D. Cleaning Torch

68

E. O-Ring Lubrication

68

5.02 Common Faults

69

B. How to Use This Guide

70

C. Common Symptoms

70

Art # A-03725

72

Art # A-07168

73

Spring-Loaded Cylinder

73

A. General Information

75

D. Pilot Arc Test

76

E. Main Arc Test

76

Cover Removal

77

Art # A-03658

78

Logic Board Layout

81

5.06 Pilot Arc Problems

83

Art # A-03659

86

5.07 Main Arc Problems

88

A. Safety Precautions

89

B. Diode Testing Basics

90

C. Diode Module Board Tests

91

D. Main Input Power Test

93

E. Gas Solenoid Circuit Test

94

F. Output Power Tests

94

A. Cover Removal

95

B. Tube Handle Replacement

96

C Cover Installation

96

Wire #21

97

Wire #24

97

Top clip

97

Wire #22

97

Wire #23

97

Art # A-03906

98

Wire #25

98

Wire #26

98

Wire #46

98

A. Fuse (F1) Replacement

99

Internal Fuse Location

99

T1 T2 T3 T4

100

L1 L2 L3

100

T1 T2 T3

100

L1 L2 L3 L4

100

Input Diode Replacement

102

Art # A-03702

103

E. Main PC Board Replacement

104

105

A. Fan Replacement (M1, M2)

106

B. Work Cable Replacement

107

C. Pilot PC Board Replacement

107

Art # A-03705

108

This Page Left Blank

112

A. Parts List Breakdown

113

B. Returns

113

Art # A-03709

115

Art # A-06756

116

Art # A-03005

117

Manual 0-4642 6-7 PARTS LISTS

119

Manual 0-4642 6-9 PARTS LISTS

121

SL100 Torch

122

Art # A-03872

123

6.12 Torch Replacement Parts

124

Art # A-07113

125

6.13 Torch Consumables

126

6.14 Torch Spare Parts Kits

126

Torch Consumables Selection

127

(BLOCK DIAGRAM)

129

Date of Mfr:

130

APPENDIX A-4 Manual 0-4642

132

Manual 0-4642 A-5 APPENDIX

133

APPENDIX A-6 Manual 0-4642

134

(MOST COMMON SETTINGS)

135

(Division Factors 16-24)

136

(Division Factors 24-30)

137

(Division Factors 30-33)

138

(Division Factors 33-36)

139

(Division Factors 36-43)

140

(Division Factors 43-50)

141

WIRING LAYOUT

142

LAYOUT and TEST POINTS

143

APPENDIX A-16 Manual 0-4642

144

Manual 0-4642 A-17 APPENDIX

145

Main Power PC Board Signals

146

APPENDIX A-20 Manual 0-4642

148

Manual 0-4642 A-21 APPENDIX

149

Logic Board Signals

150

APPENDIX A-24 Manual 0-4642

152

Manual 0-4642 A-25 APPENDIX

153

Art # A-04218

154

Manual 0-4642 A-27 APPENDIX

155

APPENDIX A-28 Manual 0-4642

156

Art # A-06753

158

Art # A-07153

160

APPENDIX A-34 Manual 0-4642

162

Manual 0-4642 A-35 APPENDIX

163

Art # A-07152

164

APPENDIX A-38 Manual 0-4642

166

Manual 0-4642 A-39 APPENDIX

167

APPENDIX A-40 Manual 0-4642

168

Manual 0-4642 A-41 APPENDIX

169

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