Tweco CutMaster 101 with SL100SV User Manual Page 29
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Manual 0-4642 3-5 INSTALLATION
3
B. Optional Air Filters
1. Connect the Filter as illustrated. Use only Synflex or equivalent grade hose. The illustrations show typical fittings as an
example.
NOTE
For a secure seal, apply thread sealant to the fitting threads, according to the maker's instructions. Do Not use
Teflon tape as a thread sealer, as small particles of the tape may break off and block the small air passages in the
torch. Connect as follows:
Art # A-03000
Regulator/Filter
Assembly
Inlet Port
Bowl
1/4 NPT Hose Fitting
1/4" (6 mm) Gas Supply Hose
Hose Clamp
Art # A-03004
Regulator/Filter
Assembly
Hose
Clamp
1/4 NPT
Hose Fitting
1/4" (6 mm) Gas
Supply Hose)
2-Stage Filter
Inlet Port (IN)
Outlet Por
t
(OUT)
Regulator Inlet Port
Two Stage
Filter
Assembly
Optional Single-Stage Filter Installation Optional Two-Stage Filter Installation
- CUTMASTER 1
- Operating Manual 1
- WE APPRECIATE YOUR BUSINESS! 2
- YOU ARE IN GOOD COMPANY! 2
- TABLE OF CONTENTS 5
- TABLE OF CONTENTS (continued) 6
- SECTION 1: 9
- GENERAL INFORMATION 9
- Minimum Protective Suggested 10
- Less Than 300* 8 9 10
- 300 - 400* 9 12 10
- 400 - 800* 10 14 10
- 1.03 Publications 11
- 1.04 Note, Attention et 11
- Avertissement 11
- 1.05 Precautions De Securite 12
- Importantes 12
- 1.06 Documents De Reference 13
- 1.08 Statement of Warranty 16
- SECTION 2: SPECIFICATIONS 17
- 2.04 Power Supply Features 19
- 2.06 Torch Specifications 21
- B. Torch Connector Dimensions 22
- C. Torch Parts 22
- D. Parts - In - Place (PIP) 22
- E. Direct Contact Hazard 22
- A. Plasma Gas Flow 23
- Typical Torch Head Detail 23
- B. Gas Distribution 23
- C. Pilot Arc 23
- D. Main Cutting Arc 24
- E. Parts - In - Place (PIP) 24
- SECTION 3: INSTALLATION 25
- L1 L2 L3 27
- 3.04 Gas Connections 28
- B. Optional Air Filters 29
- 3.05 Torch Connections 31
- B. Check Air Quality 32
- Art # A-03577 32
- 3.06 Torch Installation 33
- 3.07 Torch Parts Selection 34
- Connector for SC-11 35
- Standoff Control / CNC 35
- CPC Connector for 35
- Thermal Dynamics 36
- CNC Controller 36
- Knockout for Alternate 36
- Art # A-04149 37
- Pot / LED Board 39
- SECTION 4: OPERATION 41
- A. Torch Parts Selection 42
- B. Torch Connection 42
- D. Gas Selection 42
- E. Connect Work Cable 42
- F. Power On 43
- G. Set Operating Pressure 44
- I. Cutting Operation 45
- J. Typical Cutting Speeds 45
- K. Postflow 45
- Consumable Parts 46
- Good Tip 47
- Worn Tip 47
- A-03406 47
- 4.04 Cut Quality 48
- A. Piloting 49
- B. Torch Standoff 49
- C. Edge Starting 49
- D. Direction of Cut 49
- 4.06 Torch Operation 50
- B. Travel Speed 51
- 4.07 Cutting Parameters 52
- Thicknesses 53
- Material: Mild Steel 54
- Material: Stainless Steel 55
- Material: Aluminum 56
- Art # A-04204 57
- Manual 0-4642 4-19 OPERATION 59
- Material: 60
- A. Filter Element Replacement 65
- Art # A-02476 66
- First & Second 67
- Cartridges 67
- (as marked) 67
- D. Cleaning Torch 68
- E. O-Ring Lubrication 68
- 5.02 Common Faults 69
- B. How to Use This Guide 70
- C. Common Symptoms 70
- Art # A-03725 72
- Art # A-07168 73
- Spring-Loaded Cylinder 73
- A. General Information 75
- D. Pilot Arc Test 76
- E. Main Arc Test 76
- Cover Removal 77
- Art # A-03658 78
- Logic Board Layout 81
- 5.06 Pilot Arc Problems 83
- Art # A-03659 86
- 5.07 Main Arc Problems 88
- A. Safety Precautions 89
- B. Diode Testing Basics 90
- C. Diode Module Board Tests 91
- D. Main Input Power Test 93
- E. Gas Solenoid Circuit Test 94
- F. Output Power Tests 94
- A. Cover Removal 95
- B. Tube Handle Replacement 96
- C Cover Installation 96
- Wire #21 97
- Wire #24 97
- Top clip 97
- Wire #22 97
- Wire #23 97
- Art # A-03906 98
- Wire #25 98
- Wire #26 98
- Wire #46 98
- A. Fuse (F1) Replacement 99
- Internal Fuse Location 99
- T1 T2 T3 T4 100
- L1 L2 L3 100
- T1 T2 T3 100
- L1 L2 L3 L4 100
- Input Diode Replacement 102
- Art # A-03702 103
- E. Main PC Board Replacement 104
- 105
- A. Fan Replacement (M1, M2) 106
- B. Work Cable Replacement 107
- C. Pilot PC Board Replacement 107
- Art # A-03705 108
- This Page Left Blank 112
- A. Parts List Breakdown 113
- B. Returns 113
- Art # A-03709 115
- Art # A-06756 116
- Art # A-03005 117
- Manual 0-4642 6-7 PARTS LISTS 119
- Manual 0-4642 6-9 PARTS LISTS 121
- SL100 Torch 122
- Art # A-03872 123
- 6.12 Torch Replacement Parts 124
- Art # A-07113 125
- 6.13 Torch Consumables 126
- 6.14 Torch Spare Parts Kits 126
- Torch Consumables Selection 127
- (BLOCK DIAGRAM) 129
- Date of Mfr: 130
- APPENDIX A-4 Manual 0-4642 132
- Manual 0-4642 A-5 APPENDIX 133
- APPENDIX A-6 Manual 0-4642 134
- (MOST COMMON SETTINGS) 135
- (Division Factors 16-24) 136
- (Division Factors 24-30) 137
- (Division Factors 30-33) 138
- (Division Factors 33-36) 139
- (Division Factors 36-43) 140
- (Division Factors 43-50) 141
- WIRING LAYOUT 142
- LAYOUT and TEST POINTS 143
- APPENDIX A-16 Manual 0-4642 144
- Manual 0-4642 A-17 APPENDIX 145
- Main Power PC Board Signals 146
- APPENDIX A-20 Manual 0-4642 148
- Manual 0-4642 A-21 APPENDIX 149
- Logic Board Signals 150
- APPENDIX A-24 Manual 0-4642 152
- Manual 0-4642 A-25 APPENDIX 153
- Art # A-04218 154
- Manual 0-4642 A-27 APPENDIX 155
- APPENDIX A-28 Manual 0-4642 156
- Art # A-06753 158
- Art # A-07153 160
- APPENDIX A-34 Manual 0-4642 162
- Manual 0-4642 A-35 APPENDIX 163
- Art # A-07152 164
- APPENDIX A-38 Manual 0-4642 166
- Manual 0-4642 A-39 APPENDIX 167
- APPENDIX A-40 Manual 0-4642 168
- Manual 0-4642 A-41 APPENDIX 169
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